Mazak 360 spindle cooling malfunction how to fix youtube

Mazak 360 spindle cooling malfunction how to fix youtube. Committed to being a partner to customers with innovative technology, its world-class facility in Florence, Kentucky produces over 70 models of turning centers, Multi-Tasking machines and vertical machining centers, including 5-axis models, Hybrid Additive processing Feb 27, 2023 · I have a mazak 5-axis and it’s currently getting an alarm 33 servo malfunction 2 (&00000050, &0008). The tool arm would move, but it would only move up to the point where the spindle was supposed to release the tool. Feel free to ask questions in the comments below. This Manual is published to assist experienced personnel on the operation, maintenance and/or programming of Mazak machine tools. Address XOE being a 1 would indicate that the oil pressure is high and the spindle Apr 10, 2013 · I can't see how a "coolant chiller" will give a spindle lube alarm, maybe a spindle oil chiller The oil chillers will shut down with high head pressure and give an alarm on the CNC if the air flow over the condenser coil drops due to fan quitting or things getting plugged up. #3 – Keep a constant watch on spindle vibration levels. Note: The add-in is only visible when Apr 22, 2022 · Here is a good example of why you don't want to blindly take someone's mechanical advice on the internet. ) displayed in parentheses. Jul 9, 2008 · Re: QT-15 NMI stop and Spindle Controller Malf. It doesn't seem to have anything to do with the load because one time it stopped mid-air during a rapid move. Had all kinds of problems with the wiring harness . Action Contact Mazak Technical Center or Technology Center with the information of the first item (Alarm No. Action Require Mazak Technical Center or Technology Center to re-set the spindle parameters. The GLK 350 battery and the GLK 250 battery are tot Feb 27, 2023 · We have a mazak 5 axis with mazatrol matrix 2. 360 spindle cooling malfunction alarm in yellow. i have alarm 44 spindle malfunction 3 showing on screen, also alarm f66c showing on spindle controller, cant clear! any ideas to what the contoller alarm points to as i dont have a mitsubishi alarm manual. Here's the Next Easy Simple DYI Fixe For Your BMW! Today we'll be replacing a lightbulb on the BMW 7 Series F01 F02 and all MACHINE DESCRIPTION: The INTEGREX i-100H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. Re: Keep replacing 2008 Mazak QTN450-2 Spindle cooling fan motor. I'm getting this servo alarm and can't figure out how to clear it out. Action call Mazak Service. Place the tail spindle at its zero point or advance end. com/24-7-mechanicIn this video we'll talk about the BMW drivetrain malfunction error, Oct 14, 2020 · Watch this example bracket being manufactured utilizing a multi-tasking Mazak Integrex i-100S and Fusion 360. With 45 full-time staff, the SSC operates out of a temperature-controlled environment and can be used to repair and service for both current and legacy models. Select the app and check the Run-on start-up checkbox if you always want the add-in to be active when launching Fusion 360. Aug 29, 2019 · We changed the spindle logic card of the spindle drive board with a spare one I had and still are getting same alarms. Take steps so that the commands are not given together. This started making shorts in the system causing all kinds of alarms . Once that group passes some tests it is carefully Oct 3, 2003 · VTC-160A/B, VTC-200B/C & VTC-300C (Mazatrol Fusion 640M) Publication # C557MA0014E. Find the braking resistor (if it has one) and see if it is getting hot when sitting idle, or with the spindle running. However, after opening and closing the chuck, I can't get the spindle to rotate when I hit spindle start. looking for a bit of help [ with a mazak H1250, with an M plus controller. The tool that was in the spindle just dropped when it cycled through to this state. bar cap 1-5/8" Dist. The rear bearings were also contaminated with a brown particulate. Dec 1, 2023 · How to fix P0480 engine ode: Cooling Fan 1 Control Circuit MalfunctionA P0480 Code indicates that PCM has detected an incorrect amount of voltage (high or lo The integral spindle/motor design minimizes vibration during high-speed operation to ensure exceptional surface finishes and maximize tool life. In this video, Jun 9, 2022 · What is Drivetrain Malfunction?When this message occurs, it indicates that the car has suffered a transmission or engine problem. 2. My spindle drive would just shut off and alarm out ,out of the blue and only during the 1st couple of minutes ? Jan 4, 2021 · Welcome back to I EARNED IT Tips. Mazak Alarm 311 C/S ERROR (TAIL STOCK QUILL) Mazak Alarm 311 C/S ERROR (TAIL STOCK QUILL) Description. Also I must say that after changing the valve we couldn't get spindle spinning but the problem was that the chiller wasn't online and after I turned on the chiller we succeeded to get spindle spinning that day (we could head some grinding noise like there is no oil inside gear chamber, but I filled to the top all oil spots that I could find by Temperature-controlled cooling oil circulates through the ballscrew cores to ensure stable machining accuracy over extended periods of high-speed operation. Mar 2, 2023 · No wonder no help from them. Confirm your decision. Mazak has told us to check two memory locations to see if bit E is a 1 or a 0. Oct 8, 2015 · Contact us today for your Mazak spindle repair! Jul 3, 2019 · 42 SPINDLE PARAMETER MALFUNCTION Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. In this video I am going over how to use the TPS button or Tool Path Store function. No dimensional deviations were noted for this repair. i had had problems when it was out of wack tho. I have the FR-SF spindle controller. All Mazak machine tools are engineered with a number of safety devices to protect personnel and equipment from injury or damage. I do see the W axis is counting movement without this axis moving. The cycle start button has been pressed with the tail spindle not placed at its zero point or advance end. Everything works fine (Servos, Turret, Robot Tool Measure Arm, Hydraulics, Tail Stock) except the spindle. It sounds like you have a mechanical binding in this mechanism, or possibly the inverter for the live milling motor is going out. 6995 - Mazak VCU-500A 5X 5-Axis CNC Machining Center with Probing, Through Spindle Coolant, 12,000 RPM CT-40 SpindleTo learn more, or to request a quote abou Jul 29, 2014 · MAZAK MULTIPLEX 6100Y MULTI-AXIS DUAL SPINDLE TURNING CENTERGeneral SpecificationsMax. #BMWrepair #BMWPark A spindle rotation command was given even though the chuck was not closed. Now click the Run button. spindle speed, there are various types of lube used. I looked it up in the book and it said "The absolute position detection system has detected its detector error(s)". Could be a bad solenoid valve for the cylinder. Looks like the spindle wasn’t oriented and the lugs are not lined up with the tool cutouts. When I try to run the spindle it throws the 20 NMI Emergency Stop and the 204 Spindle Controller Malfunction. No clue what's going on here. 6. New and popular video trends Check for loose hardware on the cylinder or linkage. google. Learn from an experienced engineer how to locate the alarm Dec 10, 2023 · Alarm 41 Spindle malfunction after amplifier change. The reduced heat and greater thermal stability improves tools’ cutting action and enables faster surface speeds, allowing for increased productivity and minimized tooling costs, especially Mar 15, 2019 · The FIXD wireless OBD2 scanner and free app for iPhone and Android translates your check engine light into plain English so you can rest easy. The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the May 16, 2020 · Message on dash / Trans. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining, minimizing fixtures, tools, handling Nov 11, 2018 · I'm working on bringing up a 1986 Quick Turn 10n/ T-2 control. The batteries were all replaced Nov 22 and we didn't get any low battery warnings prior to this happening. I usually adjust my feeds and speeds so that it's around 90% and I never had any issues with the sub-spindle before. Depending on max. They said this needs to be checked periodicly. The Variaxis is a simple tool changer. Watch this video and learn from other BMW owners' experiences and solutions. Locate the fan control module and disconnect the wiring harness. New and popular video trends Oct 31, 2013 · Started this machine up this morning and this alarm came up. Troubleshooting guide at https://fachaval. Thanks May 13, 2011 · The quick way to clear the alarm is to simply satisfy the ATC condition for where you got it stuck at. Mazak Corporation is a leader in the design and manufacture of productive machine tool solutions. May 1, 2014 · Also monitor your spindle’s spring force with a draw bar pull force test. Could be a chip on one of the prox switches confusing the controller as to what gear it is in. We are seeing the same issue with a Mazak 450-2 M We are getting intermittent 360 Spindle Cooling Malfunction alarms. It often happens during ste Feb 28, 2024 · Turn off the engine and disconnect the negative battery cable. If your machine has built-in vibration sensing About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Dec 9, 2021 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Watch how the MAZAK QUICK TURN 200MS CNC machine performs turning, milling and sub-spindle operations on metal parts. Click on the Add-Ins section, and you will see the Mazak app available. 34 Servo malfunction 3 (&0000006F, &0008, ) About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Repair guide The QUICK TURN 200 CNC turning center brings together advanced technology, productivity and value to deliver exceptional performance for shops of all sizes. Like and subscribe if you wish!Thanks for Jul 27, 2011 · The chiller is for cooling oil, not spindle lube oil. Reduce costly errors and increase profitability Alarm 41 Spindle malfunction after amplifier change. Visit our website for more ma INADEQUATE) and pressing the ATC ARM SEING ANGLE will move the arm a little but then have alarm 302 ATC ARM DRIVER MALF. Chips would get in the saddle and cut the wires . Another simple trick to fix YouTube streaming on your PC is by Oct 10, 2017 · Ya you are right. To maximize the life of your spindle, keep your lubricating fluids clean and at safe operating levels – and adhere to the factory-recommended lubrication schedule. Fan is running fine. 44 SPINDLE MALFUNCTION 3 Oct 2, 2020 · A problem fixed on the Mazak and some things happening to me. The gap and position of the rotary encoder is critical for proper operation. Feb 17, 2024 · Step 2: Select Reset Settings. Oct 9, 2017 · Check the value displayed on the LCD readout before and after trying to run the spindle. Mar 5, 2019 · A quick and easy fix will give you some time to get What do you do if your Mighty Mule gate opener is beeping and you cannot replace the battery right away? A quick and easy fix will give you . com Oil lube spindle on test bench - Feb 6, 2023 · Not very high. We also repair other Mazak spindles. 1 and 100 ohms. Address XOE being a 1 would indicate that the oil pressure is high and the spindle Contact V&R Spindle Repair Service, LLC today for your MAZAK Spindle Repair call 580-716-8943 or email to vio@vrspindle. The machine homes no problem and has all of the correct tool data (in spindle and up next). Use DIAGNOSTIC screen, otherwise everything is a wasted time. A spindle rotation command was given together with an orient command. com/20 Jun 4, 2018 · Hi Dave, The SQT "M" machines actually use the live-milling motor to rotate the turret. We’re so confident in our spindles’ performance that we offer the industry’s best warranty on our work. If your Intergrex spindle needs repair call the experts at High Speed Technologies for a free estimate. Spindle Oct 27, 2023 · About Mazak Corporation. It's sitting around 55%. 06"/9. turn 9. I can clear any ATC alarm in seconds (unless something mechanically very bad happened). This Mazak QTS 350M spindle was seized when it arrived at Northland Tool and Electronics. helpful folks on the phone at MEAU told me the controllers DC power supply card at the top of the unit has a fault, and I could send it in for repair, ouch $4680. This fixed the drum, it would rotate with the mazatrol softkeys but it didn't fix the tool arm. This is useful if you are running a long ro This was a complete success, the only thing that I needed to change was the motor/fan assembly. I exchanged it (to a refurbished used one) and the machine would boot, i can jog the spindle to any RPM (if i start it with 0rpm and raise it). Would appreciate any help. The Global Leader in Machine Tools-Turning centers, Machining centers, Multi-tasking, Hybrid multi-tasking, Laser processing, CNC technology, Automation and IoT solutions. 1-603-483-0333 or send us an email. Aug 18, 2022 · Quick overview of the causes and fixes for a Honda with a P1259 VTEC System Malfunction engine error code. La fase U no llegaba al conector potencia del servomotor. ISS Mission Operations Integration Manager Kenny Todd explains what happened with the station's cooling loop on Dec 12, 2013 and the efforts to fix the probl Sep 1, 2023 · To verify installation, open the Scripts and Add-Ins page from the Add-ins drop-down. Feb 20, 2021 · This video offers an explanation of how to investigate and fix a vehicle with a check engine light that arises as a result of a problem with one of the oxyge In this video I replace side radar of nissan patrol nismo,with BCI system malfuction#bcisystemmalfuction#nissanpatrolnismo#sideradar Jul 5, 2018 · COSCOM Forum - Die COSCOM Computer GmbH ist Anbieter für CNC Programmierung, CNC Software, CNC Systeme und CNC CAD CAM. This machine brings shops of all sizes advanced technology, unmatched productivity advantages and cost effectiveness. Ballscrew core cooling For high-accuracy machining, temperature-controlled cooling oil is circulated around the spindle bearings and headstock to minimize any thermal change to the spindle. With our simple but innovative QTU-200, shops never have to choose between Mazak quality and affordability when it comes to precision small parts production. Set the DMM to measure resistance and check the resistance between the fan control module connector and the fan motor connector. Spindle spins freely, haven’t had any issues with it for a while and was running fine last week. mazaks description for alarm 44 is as always less than helpful. Having an issue with this alarm. U need to open electrical diagram and find MAGAZING / ATC sections and check status all proxy switches involved. Pull force is what secures tool holders in the spindle and a sizable drop in force could lead to vibration and runout, which can damage both your spindle and part. Spindle thermal control. With over 200 different models, the Mazak product range includes CNC lathes, machining Find to quick fix your OVICX exercise bike Q100C when it's monitor's not working properly or presenting inaccurate workout data. The machine has been sitting for a while and when i booted it up it worked fine for a few days until the spindle amplifier wouldnt boot (MDS-B-SP-110). Feb 23, 2022 · This video describes how to diagnose/troubleshoot tool indexing failures on Mazak ST60 and/or ST80. Als weltweit einziges Unternehmen Forum - The expert community . Jan 30, 2023 · On this video you’ll see how to disable the spindle drive and its power supply to separate any spindle alarm and be able to test X , Z, turret and any other Mar 11, 2011 · Re: Keep replacing 2008 Mazak QTN450-2 Spindle cooling fan motor. Since hi friends I hope you are fine in this video I show you how to fix pre-collision system malfunction / unavailable must-watchfault Code U0235 / U023587What ar Mar 16, 2009 · This should be an easy fix, but I'm missing something. swing/Max. Is the cutting fluid in your coolant tank full of oil and chips? Worse yet, is it beginning to stink from the effects of bacterial infestation? In this video En este caso el servomotor estaba funcionando en 2 fases. I checked for DC voltages at the connectors at top of the mainboard, none. Still getting alarm. We checked the diodes and all were the same. Lubrication is the key to spindle performance and longevity. Click ‘Restore settings to their default values’. After I power it up and send the axis home, I am able to rotate the spindle no problem. Continued driving possible. El síntoma de que el eje se dispare como How to solve Sideway oil Malfunction Alarm in Mazak machine Mazak’s spindle unit rebuild and repair program leverages 30 years of spindle rebuild expertise to help you make the most of every minute in your production cycle. Aug 6, 2023 · Check Your Internet Connection and Network Hardware The most obvious culprit for these sorts of errors is your internet connection, so it’s worth trying to isolate the problem before moving on to further solutions. Change Video Quality. Plus, the machine comes with the SmoothG CNC that provides MAZATROL hi. 06" Max. Feb 25, 2018 · Had a VTC 20G in the mid 90's . New and popular video trends #cnclathe #cncprogramming #automationHow to program a dual spindle Haas ST-20Y CNC lathe in Fusion 360! Dual spindle lathes are incredible - and one of best Forum - The expert community . After a full breakdown and evaluation, we found that the front roller bearing was heavily contaminated with a brown particulate and rust. Dec 14, 2017 · I have the above fault on one of our machines, this was triggered by after the operator hit reset (not during a tool change). The resistance should be between 0. The lower speed units with a gear box have another lube pump for the gearbox, and may use grease lubed bearings in the spindle. blogspot. After closing the chuck using the chuck clamp command, designate the spindle rotation command. May 7, 2019 · How to fix a broken lamp on a BMW, we are looking at a 2012 BMW Parking Lamp Malfunction warning, and I'm gonna show you how to repair it. The controller will usually jog the spindle while shifting gears. Check and remedy 2. Made in Kentucky, this versatile, small-footprint CNC Turning Center Dec 12, 2013 · The Integrex milling spindle uses a rotary encoder for closed loop speed feedback and positioning for tool changes. Good luck everyoneI have since replaced my fan motor agai How to fix a common problem with BMW X5 parking brake malfunction. Anything I can do or wait for Mazak service to fix it? Thanks Mar 14, 2020 · Mazak TPS Button Function. Check and remedy. Get famililar with the ATC Maintenance page. Check and remedy 3. Between Spindles Yamazaki Mazak is the world's largest manufacturer of computer controlled (CNC) metal-cutting machines. com/file/d/1Kn2fpnmyW-Hg9z3H9KU89UzNgvmFYC7o/view?usp=sharingIn this video I fix the blue screen of death on an old Ma Jun 28, 2022 · Do you have a Sideway oil Malfunction Alarm in your Mazak machine? Don't panic, this video will show you how to solve it step by step. 43 SPINDLE MALFUNCTION 2. If you have an air/oil spindle, service the air-intake filters regularly. Malfunction! Drive moderately Transmission malfunction please subscribe Drive moderately. Use these seven simple maintenance tips to help keep your operations running smoothly. Cause The spindle (NC reset level) is abnormal. Jun 9, 2019 · How to completely get rid of headlight leveling malfunction alarm on Saab 9-3 2003 2004 2005 2006. Mazak Alarm 311 C/S ERROR (TAIL STOCK QUILL) Mazak’s high-pressure SUPERFLOW system delivers coolant directly to the cutting edge, creating small chips and efficiently evacuating them from the cut. Call us at: 888-462-9251 (Option 2). Jul 5, 2018 · Forum - The expert community . Jun 27, 2018 · Re: 360 spindle cooling malfunction alarm in yellow. The rotor and shaft are installed into the front bearing housing and become a separate sub-assembly. Description 3. Tried running with motor disconnected and still same alarms. Need Help? Ask a mechanic online, 24 hours a day here: https://tinyurl. Located at Mazak’s European Manufacturing Plant in Worcester, Mazak’s Spindle Service Centre (SSC) is a dedicated resource to maximise spindle performance for our customers. With a standard through-hole chuck package, this 2-axis machine efficiently processes a wide range of part sizes. For high-accuracy machining, temperature-controlled cooling oil circulates around the spindle bearings and headstock to minimize any thermal change to the spindle. 1. Any alarm indication on the spindle drive 7 segment display? You may also go to diagnosis alarm page and give the complete alarm details along with numbers mentioned in the bracket, which will help to find the exact cause. Nov 5, 2012 · I used the MR-J2 software to do the absolute position repair, the drives no longer flash the absolute position repair alarm. Also under diagnosis --> SPindle drive, check what is written against Mar 12, 2022 · PDF Instructions: https://drive. The high speed ones generally use an air oil mist system. Jun 23, 2014 · How to repair fault code p0480 and cooling fans on a Dodge Caravan. TV . Getting my feet wet with a brand new Nexus 250-II lathe. Reduced accel Dec 12, 2013 · At HST we fabricated special jigs that allow us to pressure test every Mazak Integrex spindle that we repair. Changed out spindle cooling pump and cleaned radiator. Category overview ; List of all discussion forums ; The 100 latest forum topics ; IndustryArena. xi gj ne jn bh dw zl bs zp df